BRUDERER UK | High Speed Mechanical Stamping Presses | SWISS MADE Decoiling Equipment – Bruderer

Decoiling Equipment

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    Drum Decoilers

    PAYOFF OSCILLATED WOUND MATERIALS
    The low profile, EZ Lift design makes these reels very simple and safe to load. Swing open the locking end to roll your material into place. The Motorized Jacking Mechanism lifts the reel into position – No Crane Required. Rollers adjust to handle spool O.D.’s to 40″ with the flip of a switch.

    Features Include:
    * Efficient AC Motor & Variable Frequency Drive
    * Urethane-Coated, Collared Drive Rollers for Smooth Payoff
    * Easy to use, Elevatated Control Panel
    * Choose your Loop Control Device – Dancer Arm is Standard

    Which Sensor best suits your application? Lightweight Dancer Arms work well with material that isn’t highly polished, pre-painted or delicate. Loop Controls work with all of these challenging materials – and depending upon which your application requires, can require very little operator intervention.

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    Heavy Duty Dual Stock Decoiler

    The Mandrel assembly is made up of three cast, precision-machined jaws joined to the main shaft. The steel shaft is supported by oversized, tapered roller bearings mounted in a rugged housing. The housing is anchored to a heavy, welded steel base cabinet. Coils are automatically centered by hydraulic expansion of the precision-machined jaws. This combined with the optional hydraulic jog of the material makes Set-Up Quick and Safe for pressroom personnel. Hydraulic capabilities also give the operator the ability to rewind partial coils.
    Motorized Reels use a variable speed drive, while the Non-motorized models are equipped with an adjustable pneumatic disc brake. Pneumatic pressure arms, to prevent material clockspring during band cutting, are available as an option.
    * 22″ to 25″ (560mm to 650mm) available with additional wedges.
    Optional 72″ (1825mm) OD available.

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    Heavy Duty Stock Decoilers with Loading Aid

    The Mandrel assembly is made up of three cast, precision-machined jaws joined to the main shaft. The steel shaft is supported by oversized, tapered roller bearings mounted in a rugged housing. The housing is anchored to a heavy, welded steel base cabinet. Coils are automatically centered by hydraulic expansion of the precision-machined jaws. This combined with the optional hydraulic jog of the material makes Set-Up Quick and Safe for pressroom personnel. Hydraulic capabilities also give the operator the ability to rewind partial coils.
    Motorized Reels use a variable speed drive, while the Non-motorized models are equipped with an adjustable pneumatic disc brake. Pneumatic pressure arms, to prevent material clockspring during band cutting, are available as an option.
    * 22″ to 25″ (560mm to 650mm) available with additional wedges.
    Optional 72″ (1825mm) OD available.

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    Light Duty Dual Stock Decoiler

    Save production time by loading the next coil while the other side is paying off to the press increasing productivity
    • Unique carousel design of the base reduces floor space by as much as 25%
    • Position accuracy is guaranteed by a spring loaded locking pin
    •Release of the locking pin is easy. Simply depress the foot pedal located on the cabinet base
    • Twin DC Drive and solid state controls are enclosed inside the cabinet
    •Optional sensors are available
    •Non-motorized models are provided with caliper
    disc brakes

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    Light Duty Horizontal Decoilers

    These reels have a dual bearing design that is housed in a cast iron hub to eliminate the “tip-over” threat – centering the coil on the platen is no longer necessary with this reinforced base. Material can be fed from either direction and taken from inside or outside the of the coil.
    The DC Drive package is equipped with dial in speed adjustment. A toggle switch chooses clockwise or counterclockwise rotation – just another value added convenience that is built into this inexpensive, yet versatile reel.
    * Specify Input Power When Ordering, Metric Only.
    Optional 1/4″ (6.4mm) ribbed steel plate increases weight capacity to 1600 Lbs (725 Kg).

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    Light Duty Single Stock Decoiler’s

    Recommended for a variety of applications that require a free loop of material at all times
    •Efficient DC Drive package ensures that the reel will automatically compensate,
    without operator adjustments
    •Two keeper discs prevent damage to the edges of the stock during rotation and eliminate side slippage tendencies of narrow coils
    •Optional sensors are available.
    •Non-motorized models are provided with caliper disc brakes.

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    Light Duty Vertical Decoiler with Flip Top Striaghtener

    SAVE VALUABLE FLOOR SPACE – 2 CABINET DESIGNS AVAILABLE
    The P/A Flip Top Reel Straightener combines our popular Flip Top Straightener head with payoff reel for easy loading and maintenance. Open the head to feed the strip stock, close and tighten. Reloading is made simple because these Straighteners maintain their roller adjustment – exactly. The head makes it easy to clean the rolls to prevent scratching of coated or polished strip.
    Nine straightening rolls with two exit pinch rolls remove coil set. The DC Drive provides sufficient torque for material payoff from the non-motorized reel.

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    Light Duty Vertical Decoiler with Precision Straightener

    SAVES FLOOR SPACE AND EASY TO LOAD – REEL STRAIGHTENER COMBINATION
    The P/A Precision Reel Straightener has user-friendly bank type adjustment for quick and accurate set-ups. All lower rolls are DC driven with proportional Loop Control to maintain the necessary free loop for accurate progressive die feeding.

    Cast Iron Jaws and has a generous expansion range. An adjustable caliper brake provides the tension to prevent material overrun. Two keeper discs are provided for proper material guiding.

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    Medium Duty Dual Stock Decoilers

    •Same rugged construction as that of the Single Reels
    •Motorized versions have two proportional speed AC motors
    •Each drive motor uses a gear reducer with torque limiter for additional gearbox protection
    •Oversized hand crank expands the mandrel which automatically centers the coil
    •Coil keepers are easily adjustable and locked by quick release hand levers
    •Optional pneumatic hold down arms help control coil clockspring during band-cutting.

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    Medium Duty Single Stock Decoilers

    Designed to handle loads from 1600–6500 lbs.
    • Non-motorized reel is used with machines equipped with powered rolls that have sufficient power to unwind the necessary material
    •Standard friction brake is adjustable to prevent material overrun when peripheral equipment is slowed or stopped
    •Fully adjustable pneumatic safety brake
    •Motorized versions smoothly deliver material to automatic feeding equipment
    •Automatic centering of coil I.D. •Reinforced steel coil keepers are individually
    adjustable
    •Spindle is heat-treated alloy steel, precision ground and mounted in oversized tapered roller bearings

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    Pallet Decoilers / Palletizers

    The P/A Palletizer is designed to pay off pre-stacked coils of material one coil at a time. This simple, yet innovative, design effectively reduces the risk of injury to operators and damage to material by eliminating the handling of individual coils.
    Set-up is straightforward. Simply load the pallet of coils onto the turntable with a forklift and set the guide for coil height. Then choose the direction of your rotation and feed the material into the press. No further adjustment is necessary.

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    Pallet Reel Straightener

    THE PALLET REEL STRAIGHTENER COMBINATION
    Incorporates all of the features of the Palletizer models with the efficiency of the P/A Straightening Head. Payoff pre-stacked material into the Straightener when space is at a premium.

    * Regenerative Drive
    ** Specify When Ordering, Metric Only
    Tension Guide Rollers up to 22″ (560mm) are available.
    Coil Weights up to 10,000 lbs. (4500 kg) are available.
    Wire Guides available.