BRUDERER UK | High Speed Mechanical Stamping Presses | SWISS MADE Multi Slide Bending and Forming Machines – Bruderer

Multi Slide Bending and Forming Machines

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    FMS-Q 120 RS

    Stamping and bending machine with a production speed of
    30 – 500 pieces/min depending on the tool and component part

    Production speed 30-500 pieces/min.

    • Power: from 4 kW on

    • Stamping unit: 2 x 80 kN with a stroke of 5/10/12 mm
    total: 120 kN

    • Feeding length: up to 100 mm
    (Special version up to 250 mm right)

    Material strip:
    width: 50 mm max.
    thickness: up to 1.5 mm

    Wire:
    up to Ø 4 mm

    • Quick-change-plate equipped with up to 11
    positively controlled
    bending slides requiring low maintenance,
    (bending force of 12/22 kN with a stroke of
    44 mm) with a work and a return cam

    Concerning the hardware special attention was paid to the following points:

    • The supply availability of 20 years can be guaranteed by the in-house developed
    and produced electronic control unit

    • High operational safety, even at high temperatures and vibrations

    • Little space required due to the compact design

    • Reduced wiring outlay due to the in-house developed control unit

    • Possibilities of automatic and visual diagnosing

    • Integrated cam control for controlling internal and external signals

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    Linear Systems – FMS Q 250L & 800L

    The stamping and bending machines of the linear construction series are open systems with interfaces and additional modules can be added.

    Main drive systems with reserve capacity of torque.

    • High production capacity and reliability of production process due to cam-
    controlled working.

    • Short setting-up times due to the quick-change system.

    • Advanced stamping and bending technology for precision tools

    • Modern control units for controlling the machine and the production process.

    • Add-on modules to a complete solution

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    Modular Systems – Model BMS (Radial and Linear)

    The machine series BMS permits any forming and installation operations.

    Depending on the production the user has the choice of one/several drive systems, one/several bending units, linear/radial bending module as well as mechanical feeding unit (from all sides).
    The combination of the different variations is possible, too.

    The machine BMS is characterised by its flexibility, short setting-up times and a high production capacity.

    HIGHLIGHTS
    • Modular concept of drive system
    • Compatability of connection BEBECO-Finzer and other tools at any turning
    directions.
    • Horizontally/vertically movable bending modules
    • Radial or linear bending modules• Short setting-up times due to the quick-change system
    • Any NC-operations• High production capacity and reliability of production process due to cam-
    controlled movements
    • Mechanical gripper-feeding unit MFU 500 with a repeatability of ± 0.01 mm
    and a feeding length of up to 500 mm

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    Multi Slide Accessories

    Description:

    • Customer-specific safety devices

    • NC-rotary units

    • NC-tapping units

    • Contact and laser welding units

    • Slug removers

    • Pre feeders

    • Decoiler’s

    • Screwing, riveting and wobbling technologies

    • Process monitoring systems

    • High-frequency spindles

    • Spring coiling units
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    • Calibrating units

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    ZUB 100 / 200 (FMS-Q80 RS)

    Stamping and bending machine equipped with an AC-servo drive and an intelligent and user-friendly control. Production speed of 25 – 400 pieces/min depending on the tool and component part

    With regard to the size of construction this machine is similar to the Finzer machine ZUB 100 / ZUB 200.

    This new machine is equipped with our new control concept by means of which customer-specific automation requirements such as camera tracking, mounting and assembling can be monitored and managed.

    Due to the installed technology a lot of mechanical components such as the service intensive compressed air-brake-combination, the mechanical hand wheel and the big control cabinet have been replaced.

    • Precision grip feeder permits a repeat precision
    of 0.01 mm.
    The max. feeding length is 100 mm (special
    versions up to a length of 200 mm)

    • Stamping unit of 80 kN with a stroke of
    5/10/12 mm

    • Quick-change-plate equipped with up to 11
    positively controlled
    bending slides requiring low maintenance,
    (bending force of 12/22 kN with a stroke of
    44 mm) with a work and a return cam

    Processing of strip material of a width of up to
    50 mm and a thickness of 1.5 mm as well as wires of a Ø
    of up to 4 mm

    • Frequency-controlled servo-drive of a power of 4 kW

    Concerning the hardware special attention was paid to the following points:

    • The supply availability of 20 years can be guaranteed by the in-house developed
    and produced electronic control unit

    • High operational safety, even at high temperatures and vibrations

    • Little space required due to the compact design

    • Reduced wiring outlay due to the in-house developed control unit

    • Possibilities of automatic and visual diagnosing

    • Integrated cam control for controlling internal and external signals

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    ZUB 250 (FMS-Q 250 RS)

    Stamping and bending machine with a production speed of 360 pieces/min depending on the tool and component part.

    With regard to the size of construction this machine is similar to the Finzer machine ZUB 250.

    Precision grip feeder permits a repeat
    precision of 0.01 mm. The max.
    feeding length is 500 mm

    • Stamping unit of 250 kN with a stroke
    of 15/20 mm

    • Quick-change-plate equipped with up to
    11 positively controlled bending slides
    requiring low maintenance, (bending
    force of 30/50 kN with a stroke of
    45 mm) with a work and a return cam

    • Processing of strip material of a width of up to 60 mm (special
    versions of a width of up to 120 mm)
    and a thickness of 2.5 mm as well as wires of a Ø of up to 6 mm

    • RPM-regulated drive of a power of 15 kW

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    ZUB 360 (FMS 350RS)

    Stamping and bending machine with a production speed of 250 pieces/min depending on the tool and component part.

    With regard to the size of construction this machine is similar to the Finzer machine ZUB 360.

    Precision grip feeder permits a
    repeat precision of 0.01 mm.
    The max. feeding length is 500 mm.

    • Stamping unit of 350 kN with a stroke of 18 mm

    • Equipped with up to 11 positively controlled bending slides requiring
    low maintenance (bending force of
    40/60 kN with a stroke of 65 mm) with a work and a return cam

    • Processing of strip material of a width of up to 60 mm (special versions
    of a width of up to 120 mm) and a thickness of 3 mm as well as wires of
    a Ø of up to 8 mm

    • RPM-regulated drive of a power of 22 kW

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    ZUB 700 (FMS Q700 RS)

    Stamping and bending machine with a production speed of 180 pieces/min depending on the tool and component part.

    With regard to the size of construction this machine is similar to the Finzer machine ZUB 700.

    Precision grip feeder permits a
    repeat precision of 0.01 mm.
    The max. feeding length is 500 mm

    • Equipped with up to 11 positively controlled bending slides requiring low
    maintenance (bending force of
    40/60 kN with a stroke of 65 mm) with a work and a return cam

    • Stamping unit of 700 kN with a stroke of 25 mm
    » Stamping unit available with an overall width of either 800 mm or
    1200 mm

    • Processing of strip material of a width of up to 60 mm (special versions of a width of up to 120 mm)
    and a thickness of 3 mm as well as wires of a Ø of up to 8 mm

    • RPM-regulated drive of a power of 50 kW

    • horizontally adjustable bending module

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    ZUB Base Machines

    After repeated requests we’ve developed a new basic machine to modernize 18 old year old + Finzer ZUB-stamping and bending machines (multi slide) ZUB100 / ZUB200 for the present.
    This basic machine consists of
    > a base,
    > a bending casind with central plate
    (optionally with/without system of quick change plate),
    > the new Biegema-control unit on the basis of B&R with touch screen,
    > AC-servo-drive system,
    > a safety cover.
    The modular component assemblies of your existing ZUB-machine such as feeder, stamping unit, wire/strap straightener, rear cam shaft, basic tool aren’t part of the quotation basic machine ZUB, but they can be integrated into the basic machine without any problems.
    What does this mean for you?

    – Your proven machine will be modernized and updated to state-of-the-art and will be equipped with all the advantages of control technology of a new Biegema-machine.
    – Future maintenance will be reduced by eliminating high-maintenance and expensive mechanical components such as brake-coupling combination, regulating wheel, worm gear, handwheel shafts, etc.
    – By using your existing component assemblies the acquisition costs will be considerably reduced
    (by a factor of approx. 2 to 2.5) in comparison to purchasing a complete new machine.
    – Saving energy of up to 40% due to energy-efficiently mechanical and electrial drive selection.
    – Essentially less running noise.
    – Operating and plain text display are done via touch screen.
    – Comfortable operating by means of electronic handwheel in the jog and manual mode.
    – You can continue to use your existing stamping and bending tools for Finzer-machines.
    After modifying the machine, it will be conforming with the present and current CE-guide lines.

    The basic machine is available for the following Finzer-/and Bebeco-types of machines:
    – ZUB-100
    – ZUB-200
    – ZUB-220
    – ZUB-250
    – FMS-Q 80R
    – FMS-Q 250R
    If you have further types of Finzer-/Bebeco-machines (e.g. ZUB-360) and you’d like to get a basic machine for this type of machine, please, contact us.